CureUV Industrial Double Roll Coater
Built for demanding production lines, the Double Roll Coater utilizes a durable steel structure and a precisely controlled roller system to ensure stable operation and accurate coating thickness. The application system uses dual rubber rollers and dual doctor rollers to deliver consistent film distribution across the substrate surface. With individually controlled electrical components for the application rollers, doctor rollers, and conveyor belt, the system ensures precise coating control and repeatable production results.
Its solvent-resistant conveyor system, independent control cabinet, and high-quality industrial components provide long-term reliability while simplifying maintenance. The machine is designed to support mechanized production environments where efficiency, repeatability, and reduced coating waste are critical.
The system is designed for continuous industrial production and can achieve high-output coating performance depending on substrate type, coating material, and operating parameters. Its precision roller configuration ensures repeatable coating results while maintaining consistent line speeds in demanding finishing environments.
Note: We can customize these systems to fit your needs exactly. Whether you need more power or a wider roller coater, we would love to help you with your system.
Features:
- Designed for coating flat substrates including wood, plastics, glass, metal panels, and composite materials.
- Dual rubber roller and doctor roller configuration ensures precise and uniform coating distribution.
- Compatible with a wide range of coating materials including UV, PU, NC, and water-based coatings.
- Independent electrical control of the application rollers, doctor rollers, and conveyor belt for precise coating regulation.
- Heavy-duty 16 mm steel frame construction provides stability and long service life in industrial environments.
- Solvent-resistant conveyor belt designed for durability in coating applications.
- High-efficiency coating performance capable of processing up to 1,200 m² per hour depending on substrate type.
- Thickness monitoring device automatically stops the machine if substrate thickness exceeds preset limits.
- EPDM coating rollers ensure smooth and consistent coating application.
- Precision electroplated doctor rollers with stainless steel or PU scrapers for accurate material control.
- Designed for easy cleaning and maintenance with individually accessible roller components.
- Separated electrical control cabinet simplifies maintenance and improves workplace safety.
- Paint recycling capability allows unused coating materials to be recovered, reducing waste and operating costs.
- Optional PLC-controlled system available for fully automated operation.
Compatible Coating Materials:
- Wood stains
- UV-curable coatings and lacquers
- Water-based coatings
- Color paints
- Other industrial finishing materials requiring uniform film application
Applications:
- Wood panel and board finishing
- Furniture and cabinetry manufacturing
- Decorative surface coating
- Flat panel processing
- UV coating line integration
- Industrial substrate preparation
- Continuous finishing production lines
Technical Specifications
| Specification | Type S - 24 in Width | Type M - 39 in Width | Type L - 51 in Width |
|---|---|---|---|
| Working width | 23.62 in (600 mm) | 38.98 in (990 mm) | 51.18 in (1300 mm) |
| Thickness of steel structure | 0.63 in (16 mm) | 0.63 in (16 mm) | 0.63 in (16 mm) |
| Conveyor belt dimensions (L × W) | 130.51 × 24.41 in (3315 × 620 mm) | 130.51 × 39.76 in (3315 × 1010 mm) | 130.51 × 51.97 in (3315 × 1320 mm) |
| Rubber roll (Ø × L / qty) | Ø9.84 × 29.53 in (Ø250 × 750 mm) / 2 pcs | Ø9.84 × 44.88 in (Ø250 × 1140 mm) / 2 pcs | Ø9.84 × 57.09 in (Ø250 × 1450 mm) / 2 pcs |
| Laser roll (optional) (Ø × L / qty) | Ø9.84 × 29.53 in (Ø250 × 750 mm) / 1 pc | Ø9.84 × 44.88 in (Ø250 × 1140 mm) / 1 pc | Ø9.84 × 57.09 in (Ø250 × 1450 mm) / 1 pc |
| Doctor roll (Ø × L / qty) | Ø6.46 × 29.53 in (Ø164 × 750 mm) / 2 pcs | Ø6.46 × 44.88 in (Ø164 × 1140 mm) / 2 pcs | Ø6.46 × 57.09 in (Ø164 × 1450 mm) / 2 pcs |
| Bottom roll (Ø × L / qty) | Ø7.87 × 24.41 in (Ø200 × 620 mm) / 2 pcs | Ø7.87 × 39.76 in (Ø200 × 1010 mm) / 2 pcs | Ø7.87 × 51.97 in (Ø200 × 1320 mm) / 2 pcs |
| Number of motors | 7 pcs | 7 pcs | 7 pcs |
| Brand of motor/convertor | Takaoki / Schneider | Takaoki / Schneider | Takaoki / Schneider |
| Frequency converter controlled | Standard | Standard | Standard |
| Power | 9.63 hp (7.18 kW) | 12.29 hp (9.16 kW) | 14.40 hp (10.74 kW) |
| Machine length | 62.99 in (1600 mm) | 62.99 in (1600 mm) | 62.99 in (1600 mm) |
| Machine width | 35 in (900 mm) | 49 in (1250 mm) | 63 in (1600 mm) |
| Machine height | 64.57 in (1640 mm) | 64.57 in (1640 mm) | 64.57 in (1640 mm) |
Integration
Designed for seamless integration into industrial finishing systems, the CureUV Industrial Double-Roller Coater can operate as a standalone coating station or as part of a fully automated coating and curing line.
Ideal for manufacturers seeking consistent coating quality, efficient material use, and reliable industrial performance.
Conveyor & Drive System
The conveyor system features a 2 mm thick belt designed to be solvent-resistant and suitable for demanding industrial coating environments. This ensures durability and stable material transport even when working with aggressive coatings or cleaning agents.
The drive system utilizes an aluminum geared motor engineered for consistent torque and reliable continuous operation in production settings.
Speed control can be configured with an optional variable frequency drive (VFD), allowing operators to precisely adjust conveyor speed and synchronize the coater with upstream and downstream finishing equipment for optimal production flow.
Application Unit
The application unit is engineered for precise and uniform coating distribution. It consists of a protective cover, two rubber application rolls, and two doctor rolls that work together to ensure controlled material transfer and even coating thickness across the substrate surface.
Vertical positioning of the application unit is powered by a 0.37 kW motor with a geared reducer. The assembly moves smoothly along dovetail guide rails, ensuring stability and alignment during operation. A built-in height counter enables accurate positioning and repeatable setup for consistent coating results across production runs.
Electrical Components & Control System
The electrical control cabinet is installed separately from the main machine body to facilitate easier maintenance access and improved serviceability. This design helps streamline inspections, troubleshooting, and component replacement without interrupting machine structure.
All motors and gear reducers are sourced from leading local manufacturers or equivalent international suppliers to ensure reliability and long-term performance. The system incorporates Schneider inverters for stable speed regulation and dependable electrical control across all operating conditions.
We can customize these systems to fit your needs exactly. Whether you need more power or a wider roller coater, we would love to help you with your system. Please contact us at sales@cureuv.com or between 8:00 a.m. and 4:30 p.m. EST at 1(800) 977-7292.