CureUV Industrial Single Roll Coater (SPC Special)
By using a precision roller application system, the Single Roll Coater distributes UV-curable coatings evenly across the substrate surface, creating a smooth and controlled finish. The machine is optimized for single-sided coating applications, making it ideal for SPC flooring production lines and other plastic panel manufacturing processes where surface protection and finish consistency are essential.
Built for continuous industrial operation, the system integrates a heavy-duty steel structure, a stable conveyor system, and precisely controlled rollers to deliver repeatable coating results at high production speeds.
Optimized for SPC Sheet Coating
SPC flooring and plastic sheet materials require specialized coating processes due to their dense composite structure and smooth surfaces. The CureUV Single Roll Coater (SPC Special) is designed specifically for these substrates, enabling manufacturers to apply UV-curable coatings efficiently while maintaining uniform coverage across large panels.
The roller coating system applies a thin and controlled coating layer that enhances surface durability, improves appearance, and prepares the substrate for additional finishing processes if required.
The integrated roller system also allows excess coating material to be collected and reused, reducing waste and improving overall coating efficiency.
Performance & Production Capacity
The CureUV Industrial Single Roll Coater is designed for continuous high-volume production environments.
- Production capacity up to 1,200 m² per hour
- Adjustable conveyor speeds for controlled coating application
- Precision roller configuration for consistent film thickness
- Stable operation designed for automated finishing lines
This system enables manufacturers to increase throughput while maintaining reliable coating quality across large production batches.
Compatible Materials
The machine is optimized for plastic and composite substrates such as:
- SPC (Stone Plastic Composite) sheets
- PVC panels
- Rubber mats
- Plastic boards
- Other flat composite substrates requiring uniform coating application
Applications
The CureUV Industrial Single Roll Coater (SPC Special) is commonly used in:
- SPC flooring manufacturing
- PVC sheet finishing
- Plastic panel coating
- Decorative panel production
- Industrial plastic surface finishing
- Continuous coating production lines
It is particularly effective in SPC flooring production lines, where consistent UV coating layers are required for durability and surface protection.
Machine Structure
The machine structure is built using 16 mm thick industrial steel plate, providing a rigid and durable frame capable of withstanding continuous industrial operation.
This robust construction ensures stable roller alignment and minimal vibration during coating processes, which is essential for achieving consistent coating thickness across the entire substrate surface.
The heavy-duty frame design also contributes to long-term reliability and minimal maintenance requirements.
Conveyor System
The conveyor system transports SPC sheets through the coating station at controlled speeds to ensure uniform coating application.
The conveyor belt is designed for industrial durability and stable panel transport, supporting continuous production environments. Adjustable conveyor speeds allow operators to synchronize the machine with upstream and downstream equipment in automated finishing lines.
Application Unit
The coating application unit uses a precision single rubber coating roller combined with a doctor roller and bottom support roller to distribute coating material evenly across the substrate surface.
This roller configuration ensures controlled material transfer and consistent coating thickness. Excess coating material is removed and collected for reuse, reducing waste and improving process efficiency.
Electrical System & Control
The electrical control system is designed for reliable industrial operation and precise control of coating parameters.
Key components include:
- Industrial motor drive system
- Schneider frequency inverters for stable speed control
- Centralized electrical cabinet for simplified maintenance
- Industrial-grade electrical components from trusted suppliers
This control system ensures stable operation and consistent coating results across varying production conditions.
Features
- Specially designed for SPC sheet coating applications
- Precision roller system ensures uniform coating distribution
- Single-sided coating process optimized for SPC flooring production
- Heavy-duty 16 mm steel structure for long-term industrial durability
- Compatible with UV-curable coatings and lacquers
- Adjustable conveyor speed for precise coating control
- High production capacity up to 1,200 m²/hour
- Coating recycling system reduces material waste
- Industrial electrical components ensure reliable operation
- Designed for integration into automated coating and curing lines
Technical Specifications
| Specification | 24 in (600 mm) | 39 in (1000 mm) | 51 in (1300 mm) |
|---|---|---|---|
| Working Width | 600 mm | 1000 mm | 1300 mm |
| Steel Structure Thickness | 16 mm | 16 mm | 16 mm |
| Conveyor Belt Dimensions | 2400 × 620 mm | 2400 × 1010 mm | 2400 × 1320 mm |
| Rubber Roll (Ø × L / qty) | Ø250 × 750 mm / 1 pc | Ø250 × 1140 mm / 1 pc | Ø250 × 1450 mm / 1 pc |
| Doctor Roll (Ø × L / qty) | Ø164 × 750 mm / 1 pc | Ø164 × 1140 mm / 1 pc | Ø164 × 1450 mm / 1 pc |
| Bottom Roll (Ø × L / qty) | Ø200 × 620 mm / 1 pc | Ø200 × 1010 mm / 1 pc | Ø200 × 1320 mm / 1 pc |
| Number of Motors | 3 pcs | 3 pcs | 3 pcs |
| Motor / Inverter Brand | Takaoki / Schneider | Takaoki / Schneider | Takaoki / Schneider |
| Frequency Converter Control | Standard | Standard | Standard |
| Power | 6–7 kW | 7–8 kW | 8.68 kW |
| Machine Dimensions (L × W × H) | 2500 × 2000 × 1400 mm | 2500 × 2400 × 1400 mm | 2500 × 2750 × 1400 mm |
Custom Configurations Available
CureUV coating systems can be customized to match specific production requirements, including:
- Wider coating widths
- Higher coating power
- PLC automation systems
- Integration with UV curing systems
- Custom conveyor configurations
We can customize these systems to fit your needs exactly. Whether you need more power or a wider roller coater, we would love to help you with your system. Please contact us at sales@cureuv.com or between 8:00 a.m. and 4:30 p.m. EST at 1(800) 977-7292.