CureUV Industrial Denibbing Machine
The Denibbing Machine is a specialized industrial system engineered for integration into automated wood coating and finishing lines. It operates after the coating layer has fully cured to remove raised wood fibers embedded in the surface, enhancing surface uniformity and finish quality without altering the shape or dimensions of the wood.
Post-cure surface imperfections are addressed through a controlled denibbing process that ensures a smooth and consistent substrate. The machine is dedicated exclusively to surface refinement, creating optimal conditions for subsequent finishing operations and supporting high-quality, repeatable results in industrial wood finishing processes.
General Description
- Designed specifically for automated wood coating and finishing lines
- Used after the coating layer has been fully cured
- Removes raised wood fibers embedded in the cured coating
- Improves surface smoothness and finish quality
- Does not perform shaping or dimensional modification of the wood
- Intended to create a consistent and uniform surface prior to further finishing processes
Key Functionality
- Eliminates surface defects caused by raised fibers after coating cure
- Enhances coating appearance and tactile quality
- Supports high-quality, repeatable finishing results in automated production environments
- Optimized for integration into continuous wood finishing lines
Application Scope
- Automated wood finishing and coating lines
- Industrial wood processing environments
- Finishing operations requiring post-cure surface refinement
Process Characteristics
- Operates on wood substrates after coating curing
- Focuses on surface conditioning rather than material removal for shaping
- Designed to work inline as part of a larger automated system
Design Intent
- Surface refinement, not material shaping
- Consistency and repeatability in industrial finishing workflows
- Compatibility with automated production line layouts
Conveyor System
- Automatic conveyor belt feeds panels through the machine
- Ensures a consistent and controlled feed rate
- Critical for achieving uniform surface texture across all panels
- Working speed: 5–20 m/min
Brush Unit
- Equipped with two brush rolls
- Brushes made of nylon wire
- Designed specifically for post-cure surface denibbing
- Provides controlled surface contact for consistent refinement results
Electrical Components
- Electrical cabinet includes terminal blocks, circuit breakers, and fuses
- Distributes incoming power to all machine components
- Provides overload and short-circuit protection
- Integrated emergency stop button, clearly visible and easily accessible
- Emergency stop immediately cuts power to all motors when activated
- Motors sourced from leading local suppliers or equivalent international brands
- Inverters supplied by Schneider, ensuring reliable speed and motor control
Technical Specifications
| Specification | 24 in Working Width | 39 in Working Width | 51 in Working Width |
|---|---|---|---|
| Working Width | 24 in (600 mm) | 39 in (990 mm) | 51 in (1300 mm) |
| Working Speed | 16.4–65.6 ft/min (5–20 m/min) | 16.4–65.6 ft/min (5–20 m/min) | 16.4–65.6 ft/min (5–20 m/min) |
| Conveyor Belt Dimensions (L × W) | 201.4 × 24.4 in (5115 × 620 mm) | 201.4 × 38.2 in (5115 × 970 mm) | 201.4 × 52.0 in (5115 × 1320 mm) |
| Brush Roll Dimensions (Ø × L) | 5.5 × 26.0 in (140 × 660 mm) | 5.5 × 39.8 in (140 × 1010 mm) | 5.5 × 53.5 in (140 × 1360 mm) |
| Number of Motors | 2 pcs | 2 pcs | 2 pcs |
| Motor Brand | Liongoal | Liongoal | Liongoal |
| Total Power | 2.63 HP (1.96 kW) | 2.94 HP (2.19 kW) | 3.24 HP (2.42 kW) |
| Overall Length | 98.4 in (2500 mm) | 98.4 in (2500 mm) | 98.4 in (2500 mm) |
| Overall Width | 47.2 in (1200 mm) | 62.5 in (1590 mm) | 74.8 in (1900 mm) |
| Overall Height | 51.2 in (1300 mm) | 51.2 in (1300 mm) | 51.2 in (1300 mm) |
We can customize these systems to fit your needs exactly. Whether you need more power or a wider roller coater, we would love to help you with your system. Please contact us at sales@cureuv.com or between 8:00 a.m. and 4:30 p.m. EST at 1(800) 977-7292.